Product and Production Relations in Computer Integrated Manufacturing
Product and Production Relations in Computer Integrated Manufacturing
The following assignment for Computer Integrated Manufacturing involves Product and Production Relations. You should answer the following questions and bring in the next class.
Questions
1. A plant produces three product lines: A, B, and C. There are 6 models within product line A, 4 models within B, and 8 within C. Average annual production quantities of each A model is 500 units, 700 units for each B model, and 1100 units for each C model. Determine the values of
(a) P and
(b) Qf (total production quantity of all products made in the factory) for this plant.
2. The ABC Company is planning a new product line and will build a new plant to manufacture the parts for a new product line. The product line will include 50 different models. Annual production of each model is expected to be 1000 units. Each product will be assembled of 400 components. All processing of parts will be accomplished in one factory. There are an average of 6 processing steps required to produce each component, and each processing step takes 1.0 minute (includes an allowance for setup time and part handling). All processing operations are performed at workstations, each of which includes a production machine and a human worker. If each workstation requires a floor space of 250 ft2, and the factory operates one shift (2000 hr/yr), determine
(a) how many production operations,
(b) how much floorspace, and
(c) how many workers will be required in the plant. Note: Neglect the effect of assembly time.
3. The XYZ Company is planning to introduce a new product line and will build a new factory to produce the parts and assembly the final products for the product line. The new product line will include 100 different models. Annual production of each model is expected to be 1000 units. Each product will be assembled of 600 components. All processing of parts and assembly of products will be accomplished in one factory. There are an average of 10 processing steps required to produce each component, and each processing step takes 30 sec. (includes an allowance for setup time and part handling). Each final unit of product takes 3.0 hours to assemble. All processing operations are performed at work cells that each includes a production machine and a human worker. Products are assembled on single workstations consisting of two workers each. If each work cell and each workstation require 200 ft2, and the factory operates one shift (2000 hr/yr), determine: (a) how many production operations,
(b) how much floorspace, and
(c) how many workers will be required in the plant.
4. If the company in Question 3 were to operate three shifts (6000 hr/yr) instead of one shift, determine the answers to (a), (b), and (c).



